Flange Mounted Brushless Synchronous Generator with 3200A Current and 100KW To 20MW Output Capacity

Product Description:

The Brushless Synchronous Generator is an advanced electrical machine designed to deliver superior performance and reliability in a wide range of industrial and commercial applications. This generator stands out due to its innovative design and robust construction, making it an ideal choice for power generation needs spanning from small-scale to large-scale operations. With an impressive output capacity ranging from 100KW to 20MW, this generator caters to diverse power requirements, ensuring efficient energy production whether for localized setups or extensive power grids.

One of the key features of this Brushless Synchronous Generator is its ability to handle a current output of up to 3200A, which reflects its capability to support high-demand electrical loads with consistent stability. This high current capacity is particularly beneficial for industries that require substantial and continuous power supply without the risk of performance degradation. Additionally, the generator operates at a rated speed of 750 RPM, which is optimized to balance efficiency and durability, resulting in reduced wear and longer operational life.

Incorporating cutting-edge technology, this product is classified under the HS Code 85016100, which pertains to electrical generators and alternators. This classification ensures compliance with international trade standards, facilitating seamless export and import processes for global customers. The Brushless Synchronous Generator’s design eliminates the need for brushes, significantly reducing maintenance requirements and enhancing operational reliability. This brushless construction also minimizes electrical noise and mechanical wear, contributing to quieter and more efficient generator operation.

The Brushless Synchronous Generator is particularly renowned for its Rare Earth Synchronous Generator technology. This technology utilizes rare earth materials to enhance the magnetic properties of the generator, resulting in higher efficiency and improved performance in power conversion. The use of rare earth elements allows the generator to maintain strong magnetic fields, which are crucial for stable and efficient synchronous operation, especially under fluctuating load conditions.

Another innovative aspect of this generator is its Flux-Focusing Synchronous Generator design. This unique design approach optimizes the magnetic flux within the generator, concentrating it in a manner that maximizes energy output while minimizing losses. The Flux-Focusing Synchronous Generator technology ensures that the magnetic flux is directed precisely where it is needed most, improving the overall efficiency and reliability of the power generation process. This technology is particularly beneficial in applications where space and weight constraints are critical, as it allows for a more compact and lightweight generator without compromising on power output.

The output range of this Brushless Synchronous Generator extends from as low as 3KW up to 24KW for smaller scale models, offering versatile solutions for various power generation needs. This broad output range makes the generator suitable for a wide array of applications, from residential and commercial power supply to industrial machinery and renewable energy systems. Whether integrated into wind turbines, hydroelectric plants, or standalone power units, this generator provides consistent and reliable performance.

In summary, the Brushless Synchronous Generator combines advanced Rare Earth Synchronous Generator materials with innovative Flux-Focusing Synchronous Generator technology to deliver a powerful, efficient, and reliable power generation solution. Its wide output capacity range of 100KW to 20MW, high current capability of 3200A, and optimized rated speed of 750 RPM make it an excellent choice for a variety of applications. The generator’s brushless design reduces maintenance and enhances longevity, while its compliance with HS Code 85016100 ensures it meets international standards. Whether for small-scale power needs or large industrial projects, this generator provides exceptional performance and efficiency, making it a valuable asset in the field of electrical power generation.

Features:

• Product Name: Brushless Synchronous Generator
• HS Code: 85016100
• Output Range: 3KW~24KW
• Control: Good AVR (Automatic Voltage Regulator)
• Rated Speed: 750 RPM
• Turbine Type: Horizontal Francis Turbine
• Features Flux-Focusing Synchronous Generator technology for enhanced performance
• Brushless Permanent Magnet Generator design for reduced maintenance and increased reliability
• Utilizes Rare Earth Synchronous Generator materials for superior magnetic properties and efficiency

Technical Parameters:

Applications:

The Brushless Synchronous Generator, available in rated power options of 260KW and 315KW, is an advanced solution designed for efficient and reliable power generation. Utilizing a Horizontal Francis Turbine, this generator operates at a rated speed of 750 RPM and supports a high current output of 3200A. Its robust design includes flexible terminal configurations with 12 or 6 wire options, making it highly adaptable to various power generation setups.

This generator is a prime example of a Rare Earth Synchronous Generator, incorporating high-performance permanent magnets to enhance efficiency and reduce maintenance needs. The rare earth materials used in the permanent magnets allow for superior magnetic flux density, which in turn improves the generator’s overall power output and stability. This makes it an ideal choice for applications that demand consistent and high-quality power supply.

As a Flux-Focusing Synchronous Generator, this product benefits from a unique magnetic circuit design that concentrates magnetic flux within the generator core, maximizing electromagnetic efficiency. This innovative flux-focusing approach reduces losses and improves the generator’s operational lifespan, making it particularly suitable for continuous or heavy-duty applications. Its brushless configuration ensures minimal wear and tear, reducing downtime and maintenance costs.

The Permanent Magnet Synchronous Generator design ensures excellent performance in a variety of application scenarios. It is widely used in hydroelectric power plants where the Horizontal Francis Turbine efficiently converts hydraulic energy into mechanical energy, which the generator then transforms into electrical energy. The high current capacity of 3200A and stable rated speed of 750 RPM enable smooth integration with power grids and industrial systems requiring reliable power output.

Typical application occasions for this Brushless Synchronous Generator include medium to large-scale hydroelectric power stations, renewable energy projects, and industrial power generation facilities. Its ability to operate efficiently under varying load conditions makes it suitable for remote power supply scenarios, off-grid installations, and backup power systems. The flexible wiring terminal options (12 or 6 wire) allow easy connection to different types of electrical systems, enhancing its versatility across multiple industries.

In summary, the Brushless Synchronous Generator with rated power options of 260KW and 315KW, paired with a Horizontal Francis Turbine, represents a cutting-edge solution that leverages Rare Earth, Flux-Focusing, and Permanent Magnet technologies. Its high current capability, reliable speed rating, and adaptable terminal configurations make it an excellent choice for diverse power generation applications requiring efficiency, durability, and consistent performance.

Customization:

Our Brushless Synchronous Generator offers comprehensive product customization services to meet your specific requirements. We provide options for terminal configurations, including 12-wire and 6-wire setups, ensuring seamless integration with your systems. The generator is built with 100% copper wire, guaranteeing superior conductivity and durability. Featuring a brushless design, this product eliminates the need for maintenance associated with brushes, enhancing reliability and lifespan.

As a Rare Earth Synchronous Generator, it utilizes high-performance rare earth materials to deliver exceptional efficiency and power output. We offer customization to support both AREP and Permanent Magnet Synchronous Generator (PMG) standard power supply options, allowing you to choose the best solution for your application. Our products comply with HS Code 85016100, ensuring adherence to international standards and regulations.

Whether you require a Rare Earth Synchronous Generator or a Permanent Magnet Synchronous Generator, our customization services are designed to provide tailored solutions that meet your operational demands with optimal performance and reliability.

Support and Services:

Our Brushless Synchronous Generator is designed for high efficiency and reliability in various industrial applications. To ensure optimal performance, it is important to follow the recommended installation, operation, and maintenance procedures provided in the product manual.

Technical support is available to assist with troubleshooting, installation guidance, and performance optimization. Our team of experts can help diagnose issues related to electrical performance, mechanical alignment, and control system integration.

We offer comprehensive services including routine maintenance, repair, and parts replacement to extend the lifespan of your brushless synchronous generator. Regular inspection and servicing can prevent unexpected downtime and maintain generator efficiency.

For software and firmware updates related to the generator's control systems, please refer to the latest documentation and update tools provided by the manufacturer. Keeping your system updated ensures compatibility and improved functionality.

In case of technical inquiries, please have your product model number and serial number ready to facilitate prompt and accurate assistance.

Packing and Shipping:

The Brushless Synchronous Generator is carefully packaged to ensure safe delivery and optimal protection during transit. Each unit is securely enclosed in a sturdy, custom-fitted cardboard box with foam inserts to prevent movement and absorb shocks.

All packaging materials are designed to be eco-friendly and recyclable, minimizing environmental impact. The generator is also wrapped in a protective plastic film to guard against moisture and dust.

For shipping, the product is labeled clearly with handling instructions, including “Fragile” and “This Side Up” markers to ensure proper care by carriers. We use reliable freight services that specialize in handling industrial equipment to guarantee timely and safe delivery.

Additionally, tracking information is provided to customers for real-time updates on the shipment status. In case of any damage during shipping, our customer support team is available to assist with claims and replacements promptly.

FAQ:

Q1: What is a Brushless Synchronous Generator?

A1: A Brushless Synchronous Generator is an electrical machine that generates AC power without the use of brushes, using a rotating magnetic field and synchronous speed operation for high efficiency and low maintenance.

Q2: What are the main advantages of using a Brushless Synchronous Generator?

A2: The main advantages include reduced maintenance due to no brushes, higher reliability, better efficiency, smoother operation, and longer lifespan compared to brushed generators.

Q3: What types of applications are suitable for this Brushless Synchronous Generator?

A3: This generator is ideal for use in renewable energy systems, industrial power generation, marine applications, backup power supplies, and anywhere a reliable and efficient AC power source is needed.

Q4: How is the voltage regulated in a Brushless Synchronous Generator?

A4: Voltage is typically regulated through an automatic voltage regulator (AVR) that controls the excitation current in the rotor winding, maintaining a stable output voltage under varying load conditions.

Q5: What maintenance is required for a Brushless Synchronous Generator?

A5: Since there are no brushes, maintenance is minimal. Regular inspections of bearings, cooling systems, and electrical connections are recommended to ensure optimal performance.